What is an automatic production line? What is more prominent than a conventional production line?

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Are you learning about automatic production lines and want to improve the productivity of your factory? This article will tell you what automatic production lines are and their incredible benefits!

1/ What is an automatic production line?

An automatic production line is a set of machines supporting the implementation of production stages in a pre-established sequence. They are operated and controlled by humans.

The automatic production line consists of stations (machines, robots) that are controlled and linked to a system. Each station performs a specific function in sequence. As a result, humans can intervene little or no in production activities to save labor, limit risks, and increase productivity. This production line is pre-programmed and monitored throughout the operation.

The automation production line is currently present in many fields, such as mechanical processing, electronics, automobile–motorcycle assembly, goods packaging, packaging printing, etc.

Automatic production line

2/ The equipment required in the automatic production line

  •       Manipulator Table: The industrial manipulator tables have many types, each of which will adapt to the needs and characteristics of the product. For example, electrical and electronic equipment is often manufactured and assembled on antistatic manipulator tables; stainless steel manipulator tables are commonly used in the food industry, industrial cleanrooms, assembling manipulator tables to help diversify design changes, save workshop space, etc.
  •       Industrial conveyors: Similar to manipulators, industrial conveyors also have a variety of types that help meet all production needs, such as Plain, rough PVC conveyors, ribbed PVC conveyors, roller conveyors, etc.
  •       Trolleys: Stainless steel carts, trolleys, assembly shopping carts, etc., help optimize the process of transporting goods in the factory.
  •       Storage racks: These include various designs, materials, and features to help optimize warehouse and factory areas.

As well as helping to improve the production line and increase labor efficiency, the automatic production line also has many other components.

3/ Automatic production line classification

Current automation systems are divided into three basic types: fixed automation, programmable automation, and flexible automation.

3.1/ Fixed automation production line

A fixed automation system consists of a simple chain of production where the station’s configuration determines the sequence of work processing. This production line is best suited to high-volume and super-large production models.

This system requires relatively high investment capital but helps to increase productivity significantly. However, its disadvantage is that it is less flexible, so it will be challenging to change products.

Fixed automation production line

3.2/ Programmable automation

In this automatic production type, mechanical production equipment is designed to change operations as needed. This helps to meet the suitability for a variety of products.

An encrypted programming system controls a production line’s sequence of operations. Machines used for automatic production lines will need to be programmed to fit the needs of each business.

This system has the outstanding advantage of changing product configuration flexibly, making it ideal for production lines that produce small and medium quantities of many different products.

Programmable automation

3.3/ Flexible automation

A flexible automation production line is developed from the programmable automation production line. Corporations can produce many products with this system without reprogramming or modifying the physical structure. This allows the factory to easily change the product design, maximizing the benefits of the production line.

In addition to having a flexible design, this transmission system is highly reliable and can produce various products continuously without interruption, even when design changes are made.

Each type of automatic production line has its advantages and disadvantages. You must consider the factory’s production needs and development direction to choose the right manufacturing system.

Flexible automation

4/ Automatic production line has superior benefits compared to conventional production lines.

Compared to traditional production lines, automatic production lines bring more outstanding benefits, help increase productivity, save costs, and speed up production:

4.1/ Reduce labor power

In the standard production line, most stages require human labor. In contrast, the automatic production line is mainly performed by machines. Consequently, humans are only involved in control, management, and a few stages, making it easier and more efficient for the workers while saving labor hiring costs and training expenses.

Furthermore, automatic production lines will effectively reduce hazards and worker accidents in dangerous works with risks to human health.

The machines also are durable, tireless tools that can ensure continuity and produce high-quality, accurate, synchronous products at high speeds, thus making them superior to human labor in terms of efficiency.

4.2/ Save time

Automatic production lines can operate continuously with high frequency without having to rest. In addition, the pre-programmed control system helps to perform smoothly, limiting problems. By replacing workers with automated production systems, you can also reduce operational costs and improve labor efficiency.

Machines are designed and programmed accurately before being put on the production line. This helps to have continuous production activities with few incidents. As a result, products are created and proceed to the next stage quickly, optimizing time and cost-effectively.

4.3/ Increase product quality

The production line automatically operates accurately and synchronously to produce products with almost 100% similarity and fewer errors, limiting risks and mistakes in the production process. Thus, it is an excellent choice for mechanical workshops that require highly accurate small parts.

Increase product quality

4.4/ Outstanding productivity

Automated production lines are pre-programmed, researched, and experimented with in order to simplify the production process, remove unnecessary steps, and increase productivity, which can result in a 30% increase in productivity compared to conventional production lines and an increase in production capacity for the factory.

4.5/ Boost market competitiveness by saving costs

The speed of production, labor savings, the uniformity of products, and the meticulous quality of those products are three factors that can reduce production costs and increase profits. Also, it helps to increase competitiveness and create sustainable advantages over other businesses.

5- Sukavina assists you in designing automatic production lines that are efficient and economical

Sukavina is one of the leading companies supplying automatic production lines to businesses in the South.

Sukavina provides products in the automatic production line, such as manipulator tables, PVC conveyors, trolleys, racks, etc … We offer free consultations, designing solutions to improve factories, constructing, and installing packages, ensuring flexible adaptation to each factory and enhance labor efficiency.

As a manufacturer of high-quality products, Sukavina supplies products to a variety of customers, including Samsung, Toshiba, Biti’s, Kem Nghia, industrial parks, manufacturing areas, etc.

Our quality products are backed by flexible payment policies and warranty policies, and we offer customer support throughout the production process.

Are you researching and intending to invest in automatic production lines? In that case, please contact Sukavina right away for advice on the most efficient and effective solution!


Contact us via

SUKAVINA CO., LTD

  • Hotline: 0979 034 634 (Mr Toàn) hoặc 0931 155 155 (Mr Năng)
  • Email: sales@sukavina.com
  • Website: sukavina.com.vn

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  • 1028 Liên Huyện, An Phú, Thuận An, Bình Dương.
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